Nylon 6 Sheet

Nylon 6 Sheet is widely regarded as the most popular engineering plastic sheet due to its numerous advantages. While there are plastics that may outperform Nylon 6 Sheet in specific areas, its overall versatility makes it a winning choice for various applications.

When considering materials for wear blocks, jigs, or fixtures, Nylon 6 Sheet is often the first choice. It is readily available in a wide range of sizes, including thicknesses of up to 100mm, with the possibility of custom fabrication for thicker requirements. Machining Nylon 6 Sheet is relatively easy when using appropriate tools like sharp and well-shaped smoothing cutters with coolant.

When reducing the thickness of Nylon 6 Sheet through skimming, it's crucial to take an equal skim off both faces to avoid unevenly released stresses that could lead to an uneven and non-flat sheet.

Drilling, tapping, and boring Nylon 6 Sheet are relatively straightforward with sharp tools, but it is essential to control heat buildup, as excessive heat during machining can result in a subpar surface finish.

Nylon 6 Sheet is recognized for its strength and flexibility. It can absorb shock and vibration effectively, making it an excellent choice for impact and shock resistance. In applications requiring high wear and friction resistance, Nylon 6 Sheet outperforms many materials like Bronze or Brass, offering longevity with minimal maintenance.

Moreover, Nylon 6 Sheet is often praised for reducing noise during operation, especially in Nylon gears, which not only last longer but also act as sacrificial components to prevent costly damage in case of catastrophic failures.

Nylon 6 Sheet is manufactured using two different processes. Extruded Nylon 6 Sheet is produced by forcing the material through a die, resulting in a more accurate thickness and a cost-effective solution for thin sheets. While it may have slightly more internal stress and be a bit more challenging to machine due to easy melting during machining, it remains an excellent choice.

The other manufacturing process for Nylon 6 Sheet involves casting the polymer into a sheet mould. Although there may be slightly greater thickness tolerance and a slight chance of blow holes if not perfectly executed, cast Nylon 6 Sheet benefits from less stress due to the process, resulting in a more stable component. It is reportedly easier to machine and is the only option for thicker Nylon 6 Sheets.